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This is the preliminary design for the front
entrance door. The image is a fireman in
action emerging from smoke and flames with a tribute verse incorporated
behind the fireman. The next step is to submit the design, revised to the
committee's recommendations, along with a proposed budget to the Coeur
d'Alene Arts Commission at their meeting. In the meantime
resources are gathered, models persuaded, props located, supplies
ordered, dimensions calculated, tools readied and workspaces cleared. |
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| Here is the basic design for the outside
door pull. There is a matching push plate for the inside of the
door. They were fabricated out of steel by Custom Fab of Coeur d'Alene
(my brother John Wastweet) then
powder-coated. |
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My gracious model Dave poses for fireman
detail. Thanks Dave! You're a good sport. |
| From humble beginnings the image
emerges in the studio. On a sealed board cut to size, using oil based
modeling clay the basic shapes are blocked in and the fireman takes
shape. This is about 12 hours of work so far. These great props were
graciously provided by the Coeur d'Alene Fire Department. |
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After achieving the necessary
masses attention is given to the underlying muscle structure. Here the
heavy folds of the coat are taking shape over the top. There is now
about 30 hours of hands-on time and 9 pounds of clay. |
| Here the face is making some
progress, though still not finished. These are the slow stages where
details are added gradually and thoughtfully. The ear is carefully
modeled even though most of it will be covered by the chinstrap. Areas
not seen are still important. |
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| The background tribute verse was specially written just for this project
by Mike Nevills and Anna Powell. Thank you both!
Through the smoke and grime
The firefighter walks a path of bravery.
Making safe the way for those
Who are powerless against the flame. |
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The clay is nearly finished! This shows about
70 hours of sculpting time and countless hours of study, research,
paperwork and just plain staring. |
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The clay now finished, a plaster
cast is poured and the tribute verse is carved in by hand using sharp
steel tools. This plaster cast is a "negative" so the
lettering is carved backwards. When this is done another plaster is poured from this one to make a "positive". |
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| AT THE FOUNDRY - Seen here,
at the Cire Perdue foundry is
the large green rubber mold, the first step. Wax is then poured in this
mold and cut into five manageable pieces. Each piece is dipped into a
ceramic slurry and sand to form a shell. The wax is burned out of the
shell and bronze poured in. After the bronze cools the shell is chipped
away. |
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Here are the five
pieces right out of the shell, not much to look at yet and still lots of
work ahead. Now the pieces will be welded back together and the seams
repaired as well as the small pits and abrasions left from the pour -
this is called "chasing". |
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This is the
furnace room at Cire-Perdue foundry where the bronze was cast. |
the foundry's slurry
room
The light colored bronze, sandblasted and waiting for patina
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| A series of chemicals
and heat are used to create the patina
finish. Seen here is Jon Gustafson at Cire-Perdue applying the patina.

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The finished bronze was
presented to the Arts Commission, the Fire Department and the City of
Coeur d'Alene on Dec 21st, 2001 at the new Fire Station's open house. Thanks
to everyone who came to show support. |
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The bronze and handle are installed in the
door and waiting for the final moulding trim around the bronze.
Stop by the Fire Station 3 at 15th and I-90 in Coeurd'Alene and see the
completed door! |
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Click here to see the finished door! 
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